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Corrugated Sidewall Belt Conveyor

    Corrugated Sidewall Belt Conveyor

    Product OverviewThe corrugated sidewall belt conveyor, also known as a high angle belt conveyor, is an advanced bulk material conveying system designed to transport materials at steep inclines and even vertical angles up to 90 degrees. By integrating a base belt, corrugated sidewalls, and transverse cleats into a single unified structure through a secondary vulcanization process, this conveyor system achieves exceptional strength, flexibility, and long-term reliability.Unlike conventional flat belt conveyors or patterned belts, the corrugated sidewall belt conveyor is capable of handling extre...
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Product Overview

The corrugated sidewall belt conveyor, also known as a high angle belt conveyor, is an advanced bulk material conveying system designed to transport materials at steep inclines and even vertical angles up to 90 degrees. By integrating a base belt, corrugated sidewalls, and transverse cleats into a single unified structure through a secondary vulcanization process, this conveyor system achieves exceptional strength, flexibility, and long-term reliability.

Unlike conventional flat belt conveyors or patterned belts, the corrugated sidewall belt conveyor is capable of handling extreme elevation changes within a compact footprint. This makes it an ideal solution for industrial applications where space is limited, conveying angles are large, and continuous material flow is required.

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Unique Manufacturing Technology

One of the most important advantages of the corrugated sidewall belt conveyor lies in its advanced manufacturing process. The sidewalls, cleats, and base belt are bonded together using a secondary vulcanization technique, forming an integrated structure rather than mechanically attached components.

This process ensures:

  • No delamination between sidewalls and belt

  • No cleat detachment during long-term operation

  • High resistance to tearing and flex fatigue

  • Excellent adaptability to repeated bending and load changes

The resulting structure achieves a balance of rigidity and flexibility—strong enough to carry heavy loads while remaining flexible enough for smooth belt circulation.

Structural Composition of the Sidewall Belt Conveyor

Base Belt

The base belt provides tensile strength and forms the foundation of the conveyor. It can be reinforced with fabric or steel cords depending on load requirements.

Corrugated Sidewalls

Corrugated sidewalls prevent material spillage during steep or vertical conveying. Their flexible wave-like design allows smooth belt bending around pulleys.

Transverse Cleats

Cleats divide the belt surface into compartments, ensuring stable material transport at high angles and preventing rollback.

Together, these components create a fully integrated high-angle conveying system.

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Operating Principle

The corrugated sidewall belt conveyor operates by using friction-driven pulleys to move the belt while the sidewalls and cleats retain material on the belt surface. As the belt transitions from horizontal to inclined or vertical sections, the flexible sidewalls and cleats maintain material stability without spillage.

This allows continuous conveying at any angle between 0° and 90°, eliminating the need for intermediate transfer points or additional conveying equipment.

Technical Parameters and Specifications

Corrugated sidewall belt conveyors can be designed and customized to suit a wide range of applications.

  • Belt Width: 400 mm – 2000 mm

  • Sidewall Height: 40 mm – 400 mm

  • Cleat Height: 35 mm – 350 mm

  • Conveying Angle: 0° – 90°

  • Material Particle Size: ≤ 400 mm (no strict lower limit)

  • Conveying Capacity: 1 m³/h – 6000 m³/h

  • Belt Speed: 0.8 – 4.0 m/s

  • Base Belt Type: Fabric reinforced / Steel cord

  • Operating Temperature: -30°C to +80°C

All parameters can be customized according to material characteristics and site conditions.

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Key Performance Advantages

The corrugated sidewall belt conveyor offers significant advantages over traditional conveying systems.

It allows steep-angle and vertical conveying in a single continuous process, reducing system complexity. The compact design minimizes floor space requirements and lowers civil construction costs.

With fewer transfer points, material loss, dust generation, and maintenance requirements are significantly reduced. The system also offers high conveying efficiency with relatively low power consumption.

Comparison with Conventional Conveyors

Traditional flat belt conveyors and patterned belts are limited in conveying angle and often require multiple transfer points to achieve large elevation changes. This increases system complexity, maintenance costs, and energy consumption.

The corrugated sidewall belt conveyor overcomes these limitations by enabling direct high-angle conveying, providing a cleaner, more efficient, and more economical solution.

Application Scenarios

Ports and Bulk Terminals

Used for loading and unloading coal, ore, and bulk materials where space is restricted.

Mining and Quarrying

Ideal for conveying coal, ore, sand, and aggregates from underground or open-pit mines.

Metallurgy Industry

Applied in sinter plants, ore handling systems, and raw material feeding lines.

Power Plants

Used in coal feeding and ash handling systems.

Building Materials

Suitable for cement, limestone, clinker, and gypsum conveying.

Agriculture and Fertilizers

Used for grain, fertilizer, and feed material conveying.

Material Adaptability

The corrugated sidewall belt conveyor can handle a wide variety of bulk materials, including coal, ore, sand, gravel, fertilizer, grain, clinker, and chemical products.

Its design accommodates materials with varying densities, moisture content, and particle sizes, making it a versatile solution for many industries.

Installation Guidelines

Proper installation is critical for optimal performance. The conveyor frame must be installed on a stable foundation, and pulleys must be aligned precisely to ensure smooth belt tracking.

Special attention should be paid to the transition areas between horizontal and inclined sections to ensure smooth belt movement and reduce stress on sidewalls and cleats.

Operating Instructions

Before commissioning, check belt tension, pulley alignment, and material feeding conditions. During operation, ensure uniform material loading and avoid sudden overloads.

The conveyor is designed for continuous operation and does not require frequent manual adjustment under normal conditions.

Maintenance and Service Life

Thanks to the integrated vulcanized structure, corrugated sidewall belt conveyors require minimal maintenance. Routine inspections focus on belt surface condition, cleat integrity, and pulley alignment.

With proper operation, the conveyor system offers long service life and stable performance, reducing downtime and operating costs.

Common Problems and Solutions

Material Spillage
May result from improper loading or incorrect sidewall height selection.

Abnormal Belt Wear
Often caused by misalignment or improper tension.

Reduced Conveying Capacity
May occur if material properties differ from original design assumptions.

Selection Guide

When selecting a corrugated sidewall belt conveyor, consider conveying angle, material type, particle size, capacity requirements, and available installation space.

Professional engineering support ensures optimal design and performance.

Customization Options

We provide complete customization services:

  • Belt width and sidewall height

  • Cleat type and spacing

  • Base belt reinforcement

  • Conveyor frame and support structure

  • Drive system configuration

OEM and turnkey solutions are available.

Quality Control and Testing

Each conveyor system undergoes strict quality control, including material inspection, vulcanization strength testing, dimensional verification, and trial operation testing.

This ensures consistent quality and reliable long-term performance.

Frequently Asked Questions (FAQ)

What is the maximum conveying angle?
Up to 90 degrees, depending on material and design.

Can the system replace multiple conveyors?
Yes, it often eliminates the need for transfer points.

Is it suitable for abrasive materials?
Yes, with proper belt material selection.

Can the conveyor be customized?
Fully customizable based on application requirements.

Why Choose Our Corrugated Sidewall Belt Conveyors

As a professional conveyor system manufacturer, we provide reliable, efficient, and space-saving conveying solutions. Our corrugated sidewall belt conveyors are designed to meet international standards and demanding industrial conditions.

Conclusion

The corrugated sidewall belt conveyor is an advanced solution for high-angle and vertical bulk material handling. With its integrated vulcanized structure, flexible conveying angles, compact layout, and high efficiency, it offers a superior alternative to conventional conveying systems. Choosing a corrugated sidewall belt conveyor ensures efficient, reliable, and economical material transport across a wide range of industries.


Etiquetas relacionadas： corrugated sidewall conveyor belt high angle belt conveyor sidewall conveyor belt system

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